Vacuum Flask Glass Refill

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Vacuum Flask Glass Refill
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Vacuum Flask Glass Refill is a high-vacuum, silver-coated double-wall glass liner designed for thermos manufacturers and distributors to ensure 24–36 hour thermal insulation and high-assembly yield.
Category
Thermos Flask Glass Refill
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Description

Vacuum Flask Glass Refill is a high-vacuum, silver-coated double-wall glass liner designed for thermos manufacturers and distributors to ensure 24–36 hour thermal insulation and high-assembly yield.

 

Technical Advantages for Manufacturers

 

Tight Tolerance for Assembly Lines Manufactured to +/-0.5 mm variance, reducing glass breakage and production line jams during outer-shell casing assembly.

 

Thermal Shock Durability Engineered to withstand rapid temperature swings up to 120°C, preventing thermal stress fracturing during fill-testing.

 

High-Vacuum Insulation Dual-layer silvering combined with deep-vacuum pumping achieves less than 0.01 Pa vacuum levels for 24-36 hour thermal performance.

 

Key Attributes

 

Feature

Eco-Friendly, Large Capacity, Stocked

Applicable people

All

Bottle Type

Vacuum

Drinkware type

Vacuum Flasks & Thermoses

Shape

HANDGRIP

Thermal insulation performance

24-36 hours

Style

Classic

Place of origin

China

Production

Vacuum Flask Thermos Glass Liner

Brand name

JIAKAI or Customized

Colour

White,Pink

With/Without Asbestos

Both are Available

Capacity

Various

Liner materials

Glass

Food Contact Safe

SGS TEST REPORT

Usage

Keep water hot/colf

Function

Keep water coffee tea coco Hot Cold

Payment terms

30% prepayment, 70% against BL copy

Delivery

20-35 days after deposit

Place of Dispatch

Shenzhen

MOQ

50CTNS

 

OEM / ODM Customization Options

 

Customization Scope

Available Options

Capacity & Volume

0.25L, 0.45L, 0.7L, 1.0L, 1.3L, 1.6L, 1.9L, 3.2L, or custom volume molds

Structural Dimensions

Narrow mouth, wide mouth, custom neck diameter, total height, base diameter, bottom curvature

Glass & Surface Treatment

Clear glass, tinted glass (pink, white, amber, green), logo silk-screening, custom silver-coating density

Material Specifications

100% asbestos-free pads, standard pads, high-borosilicate glass grades

Inner Packaging

Individual polybags, EPE bubble sleeves, color boxes, white gift boxes, display packaging

 

Quality Assurance & Process Control

 

To guarantee consistent batch quality and minimize incoming defect rates for our buyers:

 

Annealing & Stress Relief: Controlled thermal treatment reduces internal glass tension.

 

Automatic Silvering: Uniform mirror coating maximizes infrared heat reflection.

 

100% Vacuum Integrity Test: Every single liner undergoes online vacuum sealing verification before cooling.

 

Thermal Holding Test: Batch sampling for 24-hour heat dissipation checks.

 

Pre-Shipment Inspection: Dimensional measurement, visual clarity check, and packaging drop testing.

 

Export Packaging

 

Cell-divided honeycomb grids or customized EPE foam inserts inside inner cartons.


Five-layer heavy-duty corrugated outer cartons for sea transit load resistance.


Plastic film wrapping for moisture and dust protection.


Optional fumigated wooden pallets with plastic corner protectors for forklift handling.

 

Manufacturing capabilities

 

Intelligent Manufacturing Scale: Over 500,000 m² modern manufacturing space ensuring efficient fulfillment of major international orders.


Recognized R&D Excellence: Winner of 100+ top international design awards (Red Dot/iF) and holder of 200+ innovation patents.


Extensive Export Footprint: Trusted across South America, Southeast Asia, Arabia, and Africa, backed by our recognized brand "JIAKAI".


Comprehensive Service Support: Serving 700+ worldwide partners with reliable spare parts replacement and technical care.

 

FAQ

 

Q: Can you manufacture glass refills based on physical samples or 3D drawings?

A: Yes. We support custom production based on customer physical samples or technical CAD/3D drawings to fit specific outer shell specifications.

Q: What are your incoming defect rate and inspection standards?

A: All units undergo inline automated vacuum testing during production, followed by AQL sampling for thermal retention and dimensions prior to packing.

Q: Are your glass refills 100% asbestos-free?

A: Yes. Asbestos-free glass refills with corresponding material safety data sheets are available upon request to comply with destination country regulations.

Q: What protective options are available to minimize transit breakage?

A: Shipments can be configured with reinforced internal grid dividers, custom EPE foam inserts, and stretch-wrapped wooden pallets for container loading.

Q: What food-grade safety documentation can you provide for import clearance?

A: SGS food-contact compliance test reports can be provided to support customs clearance requirements.

Q: What is your standard production lead time and payment terms?

A: Mass production lead time is 20–35 days upon deposit confirmation. Standard payment terms are 30% T/T deposit and 70% balance against the copy of the Bill of Lading (B/L).

 

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